Blow Moulding Machine

Semi Auto Blow Molding Machine (2 Cavity)
Capacity : 700-800 BPH (12 BPM)

Salient Features

A-1] Conveyor Unit:

• Infrared Heaters Used One Side of Machine 2 KW
• Each Neck Cooling Pipeline Given to Protect
• Perform Neck from Heat Rotation of Preform Against I R Heaters
• Variable Speed Conveyor Cooling Blower Fan
• Used to Cool Bottles from 60ml to 2000ml
• Mineral Water Bottle Preform Holder next to heaters
• S.S. reflector provided next to heaters
• Adjustable heater box next to all preform sizes and shapes

A-1] Blowing Unit:

• Microprocessor operated
• Bottles of Two Cavity up to 2000 ml 900 to 1100 BPH
• Extra air generation tank given to stop pressure drop down
• Extra Air Filter which absorb 30 Kg blowing pressure
• FRL unit given for long and smooth run of valves and cylinder
• Rubber stopper given to adjust different bottle height
• Low Blow & High Blow valve given for blowing
• Four Plate & Four Tiebar used for machine working
• 8 Ton Hydropneumatic Cylinder used to lock mould while blowing.

Semi Auto Blow Molding Machine (2+2 Cavity)
Capacity : 1500 BPH (24 BPM)

Salient Features

A-1] Conveyor Unit:

• Infrared Heaters Used One Side of Machine 2 KW
• Each Neck Cooling Pipeline Given to Protect Perform Neck from Heat Rotation of Preform Against I R Heaters
• Variable Speed Conveyor Cooling Blower Fan Used to Cool Bottles from 60ml to 2000 ml
• Mineral Water Bottle Preform Holder next to heaters S.S. reflector provided next to heaters
• Adjustable heater box next to all preform sizes and shapes.

A-1] Blowing Unit:

• Microprocessor operated
• Bottles of Two Cavity up to 2000 ml 900 to 1100 BPH
• Extra air generation tank given to stop pressure drop down
• Extra Air Filter which absorb 30 Kg blowing pressure
• FRL unit given for long and smooth run of valves and cylinder
• Rubber stopper given to adjust different bottle height
• Low Blow & High Blow valve given for blowing
• Four Plate & Four Tiebar used for machine working
• 8 Ton Hydropneumatic Cylinder used to lock mould while blowing.

Auto Blow Molding Machine (3 Cavity)
Capacity : 1800 - 2000 BPH

Salient Features

• The entire machine can be operated by a single operator.
• All pneumatic components would only be made by Janatics, Festo, or SMC.
• In-House Specially Developed and Programmed Microprocessor.
• It is easier to use, typically operated in automatic mode but with the option to operate manually if necessary.
• Additionally, it provides production cycle time and error reports along with a reason for machine stoppage.
• Hydro-Pneumatic [8-ton] Type Mold Locking
• A different type of ram valve would blow.
• It Would Be A Specially Designed Two Piece Three Cavity Mold.
• The entire machine is operated pneumatically.
• The blowing high pressure and low pressure valve are Lucifer Parker, which allows for longer production because jamming issues are eliminated.
• A continuous supply of dry, clean air is made available by the additional filter provided for the HP and LP lines in the machine's internal lubrication system for tie bars with gunmetal bushings.
• Preform will be manually fed into the machine.
• As it passes through the heating section and emerges into the bowing section, the bottle will automatically eject from the machine and fall to the ground.
• Therefore, it's mostly an automatic model of operation that requires very little labour or operator involvement.
• Very Low Rejection Ratio, 1% or Less, Depending on Preform Quality.
• Powder coating is used on complete doors.
• For the high pressure line, low pressure line, and water line, different ports are provided.
• Inside, there are two air tanks for hp and lp to ensure an ongoing supply of air.
• Anti-vibration pad provided to ensure system stability and flawless operation.
• The heater can physically be adjusted.
• The Preform will be rotated inside the heating zone, and a special aluminum-made chilling line pipe will protect the Preform's neck.

Fully Auto Blow Molding Machine

Salient Features

• The entire machine can run with just one operator.
• The only manufacturers of pneumatic components would be Janatics, Festo, and SMC.
• Specially Developed, In-House, Programmed Microprocessor.
• It is simpler and typically used in automatic mode, but it can also be used in manual mode if necessary.
• Additionally, it provides the production cycle time and an error report that includes a machine stoppage reason.
• Mold locking would be of the [8ton] hydropneumatic kind.
• Blowing Valve Would Be Ram Type Differential.
• Uniquely Designed Mould Would Be Two Piece With Three Cavities
• The entire operation of the machine is pneumatic.
• As there won't be any jamming issues, the blowing high pressure and low pressure valve are made by Lucifer Parker, allowing for longer production.
• A continuous supply of dry, clean air is made available by the additional filter provided for the HP and LP lines in the machine's internal lubrication system for tie bars with gunmetal bushings.
• Preform will be manually fed into the machine.
• As it passes through the heating section and emerges into the bowing section, the bottle will automatically eject from the machine and fall to the ground.
• Therefore, it's mostly an automatic model of operation that requires very little labour or operator involvement.
• Very Low Rejection Ratio, 1% or Less, Depending on Preform Quality.
• Powder coating is used on complete doors.
• For the high pressure line, low pressure line, and water line, different ports are provided.
• Inside, there are two air tanks for hp and lp to ensure an ongoing supply of air.
• Anti-vibration pad provided to ensure system stability and flawless operation.
• The heater can physically be adjusted.
• The Preform will be rotated inside the heating zone, and a special aluminum-made chilling line pipe will protect the Preform's neck.

Fully Auto Blow Molding Machine
Capacity : 27000 (450 BPM)

We developed the CGF 24-80-22 complete automatic blowing-filling and capping machine on the foundation of incorporating cutting-edge technology from around the world. This machine consists of a main blower, a heating stove, an auto-sending pre-form device, a filling system, and a capping system. It is also controlled pneumatically and electrically.

The characteristics of this sort of machine are a high level of automation, stable specifications, efficient manufacture, and low cost.

The CGF24-80-22 full auto blowing-filling and capping machine is used extensively in PET containers for mineral water bottles, pure water bottles, soft drinks bottles, food bottles, and other items. It has attained an international standard for the same products.

Salient Features

• Specifications and benefits of an auto-sending pre-form device
• Computer monitoring begins as soon as pre-forms are placed in the hopper; no humans are required because the capacity can be adjusted automatically in accordance with the rate of production.
• It may make pre-forms transmit capacity equal to production by adjusting outlet speed as desired in accordance with various bottle pre-forms.
• A roller conveyor and rotary type plastic conveying belt ensure that the message is sent without being harmed or polluted.
• Heat source
• Every heating stove's pre-form base has rotational and revolutionary movement capabilities, enabling a solid and even pre-form run while heating.
• Each portion of the 10 sets of infrared lamps on eight floors can be separately adjusted to ensure uniform and precise heating.
• Ultraviolet lights After setting the stove temperature and the pre-form temperature
• The computer will automatically monitor the temperature to make sure it stays within the rated values and prevent the impact of the temperature difference between day and night.
• Heating lamp control is closed control.
• A specially created wind cooling system and a protection plate that cools water against excessive heat that could deform the mouth are included.
• The power of the variable fan, which controls the cooling wind, is adjustable.
• By doing so, you may equalize the temperature inside and outside and extend the life of your lighting.
• After heating, an automatic infrared detector will verify the preform temperature and send the information to a computer for automatic management to ensure that the pre-form heat is uniform and successful.
• Additionally, there is a unique design for removing subpar bottle pre-forms.
• Unique mold system
• Fast and precise mold changing is made possible by the unique mold system.
• With the aid of an air pressure balance mechanism, the mold has the thinnest possible line, guaranteeing both quality and specification.
• Special sealing technology reduces the pressure at which the mouth and sealing head are connected, protecting the mouth of the pre-form.
• Twice-blown extrusion system
• Here, we developed a two-grade blowing system with adjustable air pressure and blowing times, as well as pre- and high-pressure blowing.
• This type of equipment can produce complex bottles and bottles with high specifications while also guaranteeing bottle quality.
• After production, a computer will automatically count that shift's manufacturing capacity and rejection rate using the auto calculation listing function.
• A flexible protection system is included with the equipment main connection. heating stove manipulator with a rotary blowing wheel for the inlet pre-form system.

Jar Blow Molding Machine
Capacity : 5400 BPH (90 BPM)
Capacity : 70 JPH

MOULD CLAMPING

• Hydraulic mould clamping system to enhance power efficiency. It saves air consumption and hence reduces production cost.

HEATING

• Auto-controlled air ventilation in heating chamber for better heat penetration and to minimise ΔT in heating chamber

SAFETY

• Two hand operations (till mould close function is complete) to prevent accidents.
• ELCB in main supply for protection against electric shock.
• Individual MCBs for all heaters.